Dry Heat Sterilizer

Dry Heat Sterilizer: Precision Sterilization for Heat-Stable Items

Our Dry Heat Sterilizers utilize controlled high-temperature air (typically 160°C - 250°C) to achieve complete sterilization without moisture. Ideal for materials damaged by steam, such as glassware, metal instruments, powders, oils, and specific electronics. Featuring uniform heat distribution, precise temperature control, and validated sterilization cycles, these reliable units ensure compliance with international standards (ISO, EN, FDA) for critical applications in laboratories, pharmaceuticals, medical device manufacturing, and research. Choose robust, efficient, and moisture-free sterilization.

Product Details

Dry Heat Sterilizer Introduction: The Dry Heat Sterilizer is a technologically advanced apparatus designed for the effective decontamination and sterilization of heat-stable items through the application of controlled, high-temperature dry air. Unlike steam sterilization (autoclaving), this process eliminates microbial life, including spores, solely via oxidative degradation under elevated dry temperatures, typically ranging from 160°C (320°F) to 250°C (482°F) or higher, depending on cycle parameters and load requirements.

Principle & Process: Sterilization is achieved by exposing items to uniformly distributed, high-temperature air within an insulated, sealed chamber constructed from corrosion-resistant materials (e.g., 304/316 stainless steel). Precise electronic controls manage critical parameters: temperature ramp-up, holding time (dwell period), and controlled cooling. Validated cycles ensure the required Sterility Assurance Level (SAL) of 10^-6 is consistently met.

Key Features & Specifications:

Temperature Range: Wide operating range (e.g., Ambient +10°C to 300°C) with high uniformity (±1°C to ±5°C typical).
Chamber: Robust stainless steel construction, often with forced air convection (gravity or mechanical) for optimal heat distribution.
Control System: Programmable Logic Controller (PLC) or microprocessor with digital display, data logging (cycle records), multiple pre-set/validatable cycles, and password protection.
Safety: Comprehensive safety interlocks (door, over-temperature), alarms, and independent temperature monitoring.
Validation: Supports Installation Qualification (IQ), Operational Qualification (OQ), and Performance Qualification (PQ) protocols. Documentation package available.
Compliance: Manufactured and tested in accordance with relevant international standards, including but not limited to ISO 20857 (Sterilization of health care products - Dry heat), EN 285 (Large Steam Sterilizers - principles apply partially), cGMP (21 CFR Part 820), and CE/IEC safety standards. RoHS compliant.

Primary Applications: Essential for sterilizing items incompatible with steam or moisture, including:

Laboratory glassware (pipettes, flasks, bottles)
Surgical and dental metal instruments (especially those with sharp edges or lumens)
Pharmaceutical powders, oils, ointments, and glass containers
Components in medical device manufacturing
Certain anhydrous electronic components
Wrapping materials (paper, foil)

Advantages:

Eliminates corrosion and dulling of instruments associated with steam.
Suitable for moisture-sensitive materials (powders, oils).
Effective for penetrating dry materials and sealed containers.
Generally simpler chamber design and operation than pressurized steam autoclaves.

Target Sectors: Pharmaceutical Manufacturing, Biotechnology Research & Development, Medical Device Production, Hospitals & Dental Clinics (Central Sterile Services Departments - CSSD), Academic & Quality Control Laboratories, and Electronics Manufacturing.